Production & Industry

Asset & Maintenance Operations

Maximise equipment uptime, minimise maintenance costs, and achieve full regulatory compliance with intelligent CMMS and predictive maintenance platforms.

What We Deliver

Core Capabilities

From reactive to predictive — we help you transform your maintenance programme into a strategic asset that drives uptime, compliance, and cost efficiency.

Computerised Maintenance Management

Full-featured CMMS platforms that manage work orders, spare parts inventory, technician scheduling, and maintenance history — purpose-built for your asset types and workflows.

Predictive Maintenance Engines

ML-driven models that analyse vibration, temperature, current, and operational data to predict failures days in advance — converting reactive repairs into planned, cost-effective maintenance.

Preventive Maintenance Scheduling

Automated PM scheduling based on calendar cycles, meter readings, or condition triggers — with mobile work order assignment, checklists, and sign-off workflows for technicians.

Real-Time Alerting & Escalation

Configurable threshold-based alerting with multi-channel notifications (SMS, email, WhatsApp, Slack) and automated escalation trees when critical assets deviate from normal ranges.

Compliance & Regulatory Reporting

Audit-ready compliance reporting for ISO 55000, OSHA, FDA 21 CFR Part 11, and other applicable standards — with digital signatures, version control, and immutable maintenance logs.

Asset Health Dashboards

Unified asset health dashboards that aggregate sensor data, maintenance history, failure trends, and cost-per-asset metrics — giving plant managers a single view of their entire fleet.

41%
Average reduction in unplanned downtime
28%
Reduction in maintenance costs in year one
3–5x
ROI typically achieved within 12 months
ISO 55000
Asset management standards compliance
Our Approach

From Reactive to Predictive

01

Asset Register Audit

We document your complete asset register, current maintenance practices, failure history, and MTBF/MTTR baseline for every critical asset class.

02

Failure Mode Analysis

FMEA and RCM analysis to identify high-risk assets, failure modes, and the optimal maintenance strategy for each — predictive, preventive, or run-to-fail.

03

Sensor & Data Strategy

Design of the data acquisition architecture — sensor selection, connectivity, historian integration, and data quality validation.

04

Platform Build & Integration

CMMS and analytics platform development with integration to existing ERP, SCADA, HR, and procurement systems.

05

Model Training & Validation

Predictive model training on historical failure data with cross-validation, live A/B testing against actual failures, and continuous retraining.

Technology

Integrate with What You Already Have

Our asset management platforms integrate natively with leading ERP and CMMS systems — extending their value with AI-driven predictive intelligence and mobile-first field workflows.

IBM Maximo IntegrationSAP PM / EAM IntegrationCustom CMMSInfluxDB / TimescaleDBApache KafkaTensorFlow / PyTorchGrafana / Custom DashboardsRESTful & OPC-UA APIsReact Native Field App

Key Benefits

  • Shift from 70% reactive to 70% planned maintenance within 12 months
  • Failure prediction with 85%+ accuracy on trained asset classes
  • Mobile field app for technicians — no paper work orders
  • Audit-ready compliance logs with digital signatures and version control
  • Cost-per-asset analytics pinpoint your highest-spend equipment
  • Integrates with SAP PM, IBM Maximo, Oracle EAM, and custom ERPs

Stop losing money to unplanned downtime.

We will audit your current maintenance programme, benchmark your MTBF and MTTR, and deliver a predictive maintenance roadmap within two weeks.